Resin Transfer Moulding

RTM is a vacuum assisted and closed mold, resin transferring process with flexible solid counter molds for both side surface compression.

RESIN TRANSFER MOULDING

PROCESS

  • RTM is a vacuum-assisted, resin transfer process with a flexible solid counter tool for the B-side surface compression.
  • This process yields increased laminate compression, a high glass-to-resin ratio, and outstanding strength-to-weight characteristics.
  • RTM parts have two finished surfaces.
  • Reinforcement mat or woven roving is placed in the mold, which is then closed and clamped.
  • Catalyzed, low-viscosity resin is pumped in under pressure, displacing the air and venting it at the edges, until the mold is filled.
  • Molds for this low-pressure system are usually made from composite or nickel shell-faced composite construction.

ADVANTAGES

  • Higher fiber volume laminate
  • Volatile emissions like styrene are massively reduced
  • Higher repeatability
  • Less dependent on skills of operators
  • Good surface finish on both the surface of product
  • Fast cycle time
  • Higher production rate with process automation
  • Uniform part thickness can be achieved

DISADVANTAGES

  • Limited to smaller components
  • Expensive tooling cost
  • Limitation on reinforcing materials due to flow and resin saturation
  • It is recommended only when higher production volume is available
  • Mould maintenance is High

BENEFITS

  • Flexibility in reinforcing materials
  • Can produce a very strong part
  • Improved thickness variations over other low volume processes

LIMITATIONS

  • Higher cycle times
  • Higher cycle times
  • Can produce some thickness variation
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